BLS-109 Effective Line Balancing - Lean Manufacturing
This course introduces the process of line balancing in lean manufacturing, which involves assigning tasks to workstations, so that workstations have approximately equal time requirements. Line balancing is used to minimize idle time and remove potential bottlenecks within a process.
Effective Line Balancing forms the core of every successful organization as they strive to increase productivity without incurring unnecessary costs gathers steam. Factors contributing to high costs such as excessive overtime and manpower, high level of inventory and idle time are all part of the results of poor line balancing. The need to deal effectively with the problems of production scheduling means more staff need to have a comprehensive understanding of the principles and functions of how production works and this course primarily aims to deliver the foundation to a more solid management.
Effective Line Balancing forms the core of every successful organization as they strive to increase productivity without incurring unnecessary costs gathers steam. Factors contributing to high costs such as excessive overtime and manpower, high level of inventory and idle time are all part of the results of poor line balancing. The need to deal effectively with the problems of production scheduling means more staff need to have a comprehensive understanding of the principles and functions of how production works and this course primarily aims to deliver the foundation to a more solid management.
- Clear understanding of Line Balancing and its impact
- Acquire a comprehensive understanding of the major methods of line balancing
- Recognize the sequencing and scheduling problems in any operation systems
- Solve problems at operation level by using the appropriate production techniques
Day 1
Day 2
- Module 1: Scheduling Techniques
- Module 2: Application of Just in Time (JIT) Systems
- Module 3: Performance Management
- Module 4: Flow Analysis & Line Balancing Techniques
Day 2
- Preparation & Gemba (production lines)
- Current State Workshop & Opportunities
- Developing the Yamazumi, Elements & work standardization
The course is designed for top management, senior managers, engineers, executives, line leaders or any others who are involved in the assembly operations in the organization.
This is a 2-days programme.
This course runs from 9:00am – 5:00pm with an hour for lunch and periodic short breaks.
This is an intensive session designed to include as much discussion as possible. Lunch and breaks provide an opportunity for further questioning and discussion with the instructors.
This course runs from 9:00am – 5:00pm with an hour for lunch and periodic short breaks.
This is an intensive session designed to include as much discussion as possible. Lunch and breaks provide an opportunity for further questioning and discussion with the instructors.
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