BPI-136 Resolving QESH Nonconformances with Practival 8D and Root Cause Techniques
Overview
Course Objectives
Course Content
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8D Problem Solving is a structured methodology that helps organizations identify, analyze, and resolve nonconformances in Quality, Environment, Safety, and Health (QESH) systems. By following a step-by-step approach, teams can clearly define problems, implement interim containment actions, and prevent immediate risks, ensuring that nonconformances are addressed quickly and effectively.
Root Cause Analysis (RCA) complements 8D by focusing on identifying the underlying causes of nonconformances rather than just treating symptoms. Using tools like Fishbone diagrams, 5 Whys, and process mapping, teams can trace issues to their source, whether they arise from processes, equipment, or human factors. This ensures that corrective actions target the real problem, reducing recurrence and enhancing system reliability. Together, 8D and RCA provide a comprehensive framework for resolving QESH nonconformances. Organizations can implement sustainable corrective actions, monitor improvements, and establish preventive measures that strengthen compliance and operational performance. By combining structured problem solving with root cause insights, teams not only fix issues but also drive continuous improvement across quality, safety, environmental, and health processes.
By the end of the course, participants will be able to:
Understand the 8D Corrective Actions and Problem Solving process
Identify and use the appropriate tools for each 8D process step
Establish permanent and preventive corrective actions
Verify the sufficiency and effectiveness of 8D application
Apply 8D problem-solving in any work environment
Section 1: Introduction to 8D Section 2: Structuring the Problem Section 3: 8D Flow, Tools and Deliverables Section 4: D0 – Recognize the Symptom Section 5: D1 – Establish the Team Section 6: D2 – Problem Description Section 7: D3 – Containment Plan Section 8: D4 – Determining Root Cause Analysis Section 9: D5 – Select & Verify Corrective Actions (CA) Section 10: D6 – Implement & Validate CA Section 11: D7 – Prevent Recurrence Section 12: D8 – Congratulate Your Team Work-out on real case incidence and typical industry approach
This course is designed for Managers, engineers, supervisors, technicians or team leader.
This is a 2-days programme. This course runs from 9:00am – 5:00pm with an hour for lunch and periodic short breaks.
This is an intensive session designed to include as much discussion as possible. Lunch and breaks provide an opportunity for further questioning and discussion with the instructors.
We are HRD Corp (Human Resource Development Corporation) Registered Training Provider. All of our training modules are claimable under HRD Corp.